Introduction

Technical Q&A and demo video
Artificial Intelligence! Speed & Safety need only Modeling!
NCB Inc. started business S/W development and processing company in 1997. NCBrain, our main product, was released in 2003 and has been
supplied to more than 1,700 customers with 7,000 seats, including Samsung, LG, Hyundai, KIA, Toyota, Honda and Mahindra. NCBrain has
been used as their standard fast and safe system for NC machining increase company profit by optimization and machining database. Thanks to all
these accumulated our technology & know-how, we’ve come to develop new concept of solution, called ‘AICAM’ which is artificial intelligence of
milling technique, and release it 2017. We, NCB Inc., will never stop contributing to our customers with the continuous development and practical
on-site technology.
Automated operation! cost saving for core cutting
24 hours a day, 365 days a year !
easy, safe and fast unmanned machining
1. Start NC machining after just 5 minutes of CAM works.
2. No need to worry about selecting tools and setting
time through ATC machining with 15 exclusive tools.
3. Increase lifespan and decrease machining time with
exclusive shrink fit holder and corner-R tool.
4. Best ideal database for NC machining by various tools
specification
5. Automatic Feedrate & RPM control by cutting load
calculation
6. Automatic toolpath addition for excessive load to cut
7. Automatic aircut delete for empty & little load to cut
8. Show the area of EDM or Over/ Less cutting
Current status of CAM&NC machining
Know-how involved for NC machining such as shape recognition, machining process, and tool choice etc.
Thus, a lot of cost & time needed because of excessive working time, technology gap, and human errors etc.
After NCBrain AICAM application
AICAM, self-driving concept of artificial intelligence, needs only modeling and leads to safe, fast, and unmanned automotive machining.
5 icon-clicking makes it possible not only to do unmanned machining & to reduce machining time but also to increase Run@rate & to minimize
electrode & to cut down on tools cost.
Annual profit with 3 NC machines using AICAM
Standard : Middle level clients of mold & die industry in Korea (applicable to the machine over $130,000 only )
(Unit $)
Effect of hiring CAM
engineers
(1~2 persons)
Reduce Machining time
Minimize EDM
Increase Run@rateCut down
on tooling cost
ExpenseAnnual salary +
management costs
60,000
1 NC / year : 120,000
3 NC / year : 360,000
1 NC / year : 120,000
3 NC / year : 360,000
1 NC / year : 12,000
3 NC / year : 36,000
Additional
profit
60,000 / year360,000 * 20%
72,000 / year
360,000 * 20%
72,000 / year
36,000 * 30%
10,800 / year
Annual total additional profit 214,800 + equalizing quality
NCBrain AICAM = Effect of hiring a great engineer
Running 2 NC machines
Running 5 NC machines
Know-how involved for NC machining such as shape recognition, machining process, and tool choice etc.
Thus, a lot of cost & time needed because of excessive working time, technology gap, and human errors etc.
Use process
1st step, Create tool pattern by AICAM automatically.
2nd step, NC machinging followed by simulation and optimization edit.
3rd step, AUTO-DIFF verification, electrode check, and EDM simulation followed.
Automatic toolpath creation
Optimization
Verification
Machining of fifteen
tool automation
Verify electrode
model simulation
EDM operation
NCBrain AICAM Product component
1 single package composed of 3 S/W below and tools.
This package makes it possible to do unmanned automotive machining.
1. NCBrain CAM toolpath creation
2. NCBrain Simulation optimization
3. NCBrain VF AUTO-DIFF
4. Exclusive shrink fit holder 6 Types(15EA) & CRN coating
5. Exclusive E/M 11 Types(55EA)
6. Exclusive cutter/TIP 1 Bull-nose/TIP(10EA)