NCB FAQ http://ncbrain.com NCB FAQ RSS Feed ko Mon, 21 Jan 2019 12:18:31 +0900 imone@ncbrain.com 01. Why should use AICAM exclusive tools? http://ncbrain.com/insiter.php?design_file=1362.php&article_num=17 - It is because of CAM automation and unmanned CNC machining. - To do so, the best combination S/W + H/W is necessary. - Besides, it is absolutely necessary to use the fifteen(15) exclusive holders and tools of AICAM.     관리자 Mon, 17 Apr 2017 17:39:30 +0900 02. Is it possible to use End Mills made by other makers? http://ncbrain.com/insiter.php?design_file=1362.php&article_num=16 - Yes, you can use the other’s end mills if grinded to fit the standard value.  - 6 blades and 0.5 corner radius tools can use and make as needed.   관리자 Mon, 17 Apr 2017 17:38:51 +0900 03. Is it possible to use existing chuck and add special tools? http://ncbrain.com/insiter.php?design_file=1362.php&article_num=15 - First, it is absolutely necessary to use the fifteen(15) exclusive holders of AICAM because the machining parts is controlled by the size of the shrink fit holder. - Yes, they can be used  between process of the essential fifteen(15) processing. - Additional processing requires a little manual handling.   관리자 Mon, 17 Apr 2017 17:38:09 +0900 04. Curious about the Tool life, quality, price for AICAM shrink fit holders? http://ncbrain.com/insiter.php?design_file=1362.php&article_num=14 - Our products are 1/2 or 2/3 times cheaper than products of MST or HAIMER companies. - It has high rigidity by 5 degree slope angle and 2.5~4 thickness than general tool makers(3”). - It maintains longer life and more accuracy by the best cutting condition suitable for rigidity of shrink fit       holder. - It has higher accuracy and rigidity by all-in-one than 2piece chuck types. - The guarantee of quality supplied   관리자 Mon, 17 Apr 2017 17:36:13 +0900 05. Curious about the Tool life, quality, price for AICAM exclusive end mills? http://ncbrain.com/insiter.php?design_file=1362.php&article_num=13 - AICAM E/M quality is equivalent to ‘good’ Among the best, good, fair, and poor. - End mill prices is similar to existing standards. - It maintains long life and accuracy by 4-5 times of tool Dia extruded. - Grip force is 2 times of collet chuck. - Broken tools within specified tool life in the table below will be replaced free of charge. - 4M of HRC30 can guarantee 2 times longer tool life in the table below.   관리자 Mon, 17 Apr 2017 17:35:30 +0900 06. How much affects the spending tools or machine life? http://ncbrain.com/insiter.php?design_file=1362.php&article_num=12 - It reduces the average tool cost more than 30% by machining to Tip of R-cutter for rough-residual, semi-finishing and 6 blades tool for finishing. - When using holder tooling, machine life is increased due to no overload in rough machining of longer tool.   관리자 Mon, 17 Apr 2017 17:34:41 +0900 07. How much guarantees the cutting quality? http://ncbrain.com/insiter.php?design_file=1362.php&article_num=11 - It differs depending on machine circumstance, but it can guarantee up to 2~1 Rz (μm) scallop height. Mirror-like finishing is impossible   관리자 Mon, 17 Apr 2017 17:33:34 +0900 08. How much is accuracy machining? http://ncbrain.com/insiter.php?design_file=1362.php&article_num=10 - It has high accuracy machining by ① All-in-on shrink fit holder and suitable tool setting length ② Automatic Z compensation of Thermal error ③ Error compensation such as movement of tool, etc.   관리자 Mon, 17 Apr 2017 17:32:52 +0900 09. How’s the machining time? http://ncbrain.com/insiter.php?design_file=1362.php&article_num=9   관리자 Mon, 17 Apr 2017 17:32:08 +0900 10. Is it possible to machining heat treated materials for die-casting, press mold or aluminum materials? http://ncbrain.com/insiter.php?design_file=1362.php&article_num=8 - Yes, it is possible to machining material such as HRC 55, SKD61, SKD11. - Cutting condition process of aluminum materials are established. 관리자 Mon, 17 Apr 2017 17:31:30 +0900 11. What’s the unmanned operating rate? http://ncbrain.com/insiter.php?design_file=1362.php&article_num=7 - Currently, tool preparation, setting are needed. - The operating rate is lowered due to human errors with manual CAM. - In case of AICAM, the above work is not necessary by using the fifteen(15) ATC and CAM automation. - Complete unmanned through ATC management by dividing NC data according to tool life.   관리자 Mon, 17 Apr 2017 17:31:02 +0900 12. How much is a defect rate? http://ncbrain.com/insiter.php?design_file=1362.php&article_num=6 - Over/less cutting and collision have decreased sharply by verification. - The missing or interference of EDM is verified. - But the interface error of CAD data must be confirmed by the person. 관리자 Mon, 17 Apr 2017 17:30:18 +0900 13. What is different between manual CAM and AICAM? http://ncbrain.com/insiter.php?design_file=1362.php&article_num=5 - Manual CAM requires CNC engineers to machining. - AICAM brings more benefit by complete unmanned automation. 관리자 Mon, 17 Apr 2017 17:30:02 +0900 14. Is it possible to machining deep or large workpiece? http://ncbrain.com/insiter.php?design_file=1362.php&article_num=4 - It can be machined if input NC Head or W-axis size. - It can be machined if register customer’s special long tool. - Large sized mold such as bumper is not recommended due to excessive calculation time and NC data volume. -  The door trim is calculated stably.   관리자 Mon, 17 Apr 2017 17:29:23 +0900 15. Can residual off or finish off be excluded after Semi-finish or Finish machining in relief & EDM area, etc? http://ncbrain.com/insiter.php?design_file=1362.php&article_num=3 - Yes, you can specify the area to be excepted by color on modeling. - You can set to only four(4) processes of semi-finishing with D15r3.5 and D5r1, whole finishing with D8R3, residual with Ball4 - It is also possible by toolpath editing. 관리자 Mon, 17 Apr 2017 17:28:17 +0900